Job Description
Where do people love what they do, and being great at what they do?
At Swisslog, that’s where! Our teams are the heart of a world-leading Robotics company that’s harnessing the power of technology to shape the future of intralogistics. The result? We’re transforming performance and efficiency for customers across the globe, giving them the vital edge in their markets.
Controls Engineer II supports installations and commissioning of material distribution systems both new and retrofit. Provides a high-level understanding and knowledge of all aspects of an assigned project. Supports onsite installation team with in-depth knowledge of equipment, technologies, and system software. Identifies gaps in project schedule or material to prevent unnecessary expenses or downtime to the customer. Supports projects, customers, and co-workers both on site and remotely when necessary.
This role could be based at any one of our offices: Atlanta, GA, Newport News, VA or Mason, OH.
Make an impact
- Develop, program, and troubleshoot complex PLC-based control systems using either Siemens (STEP 7 Classic and TIA Portal) OR Allen-Bradley (ControlLogix and Studio 5000) software, with a focus on optimizing performance and functionality for both new installations and retrofit projects on existing customer equipment.
- Develop and maintain HMI applications to provide intuitive operator interfaces and comprehensive system monitoring, adapting existing HMI's to new functionalities in case of retrofits.
- Integrate various industrial automation components, including sensors, actuators, motors, drives, and safety devices, into new and existing control systems, with a particular focus on upgrading legacy systems at customer sites.
- Configure, optimize, and troubleshoot industrial fieldbus communication networks (ProfiBus, ProfiNet, EtherNet/IP) and TCP/IP-based protocols to ensure reliable data exchange between devices, especially when integrating new components into older networks.
- Lead the implementation and commissioning of control system upgrades and retrofits on existing customer equipment, ensuring seamless integration with legacy systems and minimal disruption to ongoing operations.
- Perform thorough testing and validation of control systems, both new and retrofitted, to verify proper functionality, safety compliance, and adherence to performance specifications, especially regarding compatibility with existing customer infrastructure.
- Monitor control system performance and identify opportunities for optimization to improve efficiency, reduce cycle times, and enhance overall system performance, specifically through targeted upgrades and modernization of existing customer systems
- Serve as a primary resource for diagnosing and resolving complex control system issues in a timely and efficient manner to minimize production downtime, both remotely and on-site at customer locations.
- Utilize advanced troubleshooting techniques, diagnostic tools, and software debugging features to identify root causes of failures in PLC logic, HMI applications, communication networks, and hardware components, particularly in the context of legacy systems and retrofitted equipment.
- Analyze system performance data, including cycle times, error logs, and network traffic, to identify potential problems and implement preventative measures, paying special attention to issues that may arise from integrating new technology with older systems.
- Develop and implement strategies for remote troubleshooting and diagnostics to support operations across multiple customer locations or during off-hours.
What you need to succeed
- 5-7 years of experience in technical environment inclusive of strong electrical/mechanical troubleshooting
- Ability to troubleshooting complex electromechanical systems using PLC software to localize issues
- Ability to read and modify PLC code written in multiple different languages
- Knowledgeable in Siemens Step 7 Classic and TIA Portal with familiarity of their programming languages (Ladder, statement list, and function block diagram)
- Ability to multi-task and work independently
- Highly proactive and self-motivated
- Industrial experience with sound knowledge of electro-mechanical or automation systems
- Application knowledge of warehouse distribution systems (pallet or tote conveyor, storage and retrieval machines, monorail systems, etc)
- Experience with AC Variable Frequency Drives and low voltage controls systems
- Experience programming Variable Frequency Drives from scratch
- Knowledge of controls programming languages like: Ladder, Statement List, Function Block Diagram, or Structured Text
- Experience with Siemens Step 7 Classic, Siemens TIA Portal, and/or Allen Bradley/Rockwell Software
- Excellent verbal/written communication skills
- Read and interpret electrical and mechanical drawings
- High level of motivation and sound work ethic
- Customer interaction and problem resolution knowledge
- Develop how to and work documentation for internal and external review
- Travel as required to support projects, which may include weekends and some holidays
- Ability to work in temperature-controlled environments for extended periods to include refrigerated (cooler) and freezer storage areas
Our promise to you
Swisslog is a world of opportunity for people who can deliver a game changing mission: driving the future of intralogistics, by shaping an era of robotic and data-driven automated solutions that create exceptional customer value.
Join us on this journey and you’ll be part of a global enterprise that’s proud of its Swiss roots - and hugely excited by the worldwide opportunities open to everyone in the Swisslog family. So come and realize your potential, in a team that’s united by passion and driven by the OneSwisslog team spirit.
About Swisslog
Swisslog is shaping the future of intralogistics. As part of the KUKA Group, we work on the latest technologies that are reimagining the world of logistics. We’re a team of 2,900 experts from 50 countries, serving some of the world's largest and most exciting brands. Together, we’re implementing smart and innovative approaches - including flexible robot-based and data-driven automation solutions that are transforming the supply chain. So join our team and share your unique perspective.
Join the journey!
If you think a career with Swisslog could be what you are looking for, we´d love to hear from you.
We´re looking forward to receiving your application!
Note for United States job postings (EEO statement): Swisslog is an Equal Opportunity Employer committed to building an inclusive and diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status, protected veteran status, or any other factor protected by applicable federal, state or local laws.
Job Tags
Holiday work, Local area, Remote job, Worldwide, Flexible hours,